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不同第二相掺杂钼铼粉末及合金样品制备

Preparation of Mo-Re powder and alloy samples doped with different second phases

  • 摘要: 以ZrO2、ZrC和Ti3AlC2作为第二相,采用固固混合结合氢气无压烧结工艺制备了不同第二相颗粒掺杂Mo–Re复合粉末及高致密Mo–Re合金。采用扫描电镜、X射线衍射仪对复合粉末形貌和物相、Mo–Re合金的组织和性能进行了分析。结果表明:氢气还原后钼铼复合粉末的平均颗粒尺寸为640 nm,氧含量仅有0.012%,Mo元素和Re元素发生固溶形成富Mo固溶体。添加ZrO2和ZrC陶瓷相的钼铼复合粉末,平均颗粒尺寸分别为360 nm和280 nm。添加Ti3AlC2颗粒还原后表面出现了大量游离的超细纳米粉末吸附在其层状结构周围,其余为常规尺寸的钼铼复合粉末。烧结态纯Mo–Re合金的平均晶粒尺寸为35.73 μm,加入ZrO2、ZrC和Ti3AlC2颗粒后,平均晶粒尺寸分别降低到19.76 μm、15.68 μm和29.57 μm,明显小于未添加第二相的Mo–Re合金。烧结态细小的ZrO2颗粒弥散分布于晶粒内部,有效阻碍钼铼晶界迁移降低了晶粒生长的驱动力,抑制了晶粒生长;ZrC颗粒在高温烧结过程中与氧反应生成ZrO2颗粒,净化晶界。Ti3AlC2颗粒在高温还原性气氛中长时间烧结,发生拓扑反应,原位自生出层状AlTi3和Ti5O9等协同强化合金性能。

     

    Abstract: Molybdenum rhenium (Mo–Re) composite powders with different second phases and high-density Mo–Re alloys was prepared by a solid-solid mixing and hydrogen pressureless sintering process. The ZrO2, ZrC, and Ti3AlC2 were selected as the second phase. The morphology and phase composition of the composite powders, as well as the microstructure and properties of the Mo–Re alloys, were analyzed by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results showed that the average particle size of the Mo–Re composite powder after hydrogen reduction was 640 nm with an oxygen content of only 0.012%, and the Mo and Re elements form a rich Mo solid solution through solid solution formation.. The average particle sizes of ZrO2 and ZrC ceramic reinforced Mo–Re composite powders are 360 nm and 310 nm, respectively. After the addition of Ti3AlC2 particles, a large amount of free ultrafine nano powder was adsorbed around the layered structure, and the rest was Mo–Re composite powder of conventional size. The average grain size of sintered pure Mo–Re alloy was 35.73 μm, and the average grain size was obviously smaller than that of Mo-Re after adding ZrO2, ZrC and Ti3AlC2 particles, and the average grain sizes were 19.76 μm, 15.68 μm and 29.57 μm respectively. Fine ZrO2 particles in the sintered state were dispersed in the grain, which effectively hindered the migration of Mo-Re grain boundaries, reduced the driving force of grain growth and inhibited grain growth. ZrC particles reacted with oxygen during high temperature sintering to generate ZrO2 particles, which purified grain boundaries. Ti3AlC2 particles were sintered in high temperature reducing atmosphere for a long time, and topological reaction occurred, and layered AlTi3 and Ti5O9 were generated in situ to enhance the properties of the alloy.

     

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