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不同第二相掺杂钼铼粉末及其合金的制备

Preparation of Mo–Re powders and alloys doped with different second phases

  • 摘要: 以ZrO2、ZrC和Ti3AlC2作为第二相,通过固固混合结合氢气无压烧结工艺制备了不同第二相颗粒掺杂的Mo–Re复合粉末及高致密Mo–Re合金。采用扫描电镜、X射线衍射仪等设备对Mo–Re复合粉末和合金的组织形貌、物相组成以及合金硬度进行了分析。结果表明:氢气还原后钼铼复合粉末的平均颗粒尺寸为640 nm,复合粉末中的氧质量分数仅有0.012%,Mo元素和Re元素发生固溶,形成富Mo固溶体。添加ZrO2和ZrC陶瓷相的钼铼复合粉末平均颗粒尺寸分别为360 nm和280 nm。添加Ti3AlC2颗粒还原后,钼铼复合粉末表面出现了大量游离的超细纳米粉末吸附在其层状结构周围。烧结态纯Mo–Re合金的平均晶粒尺寸为35.73 μm,加入ZrO2、ZrC和Ti3AlC2颗粒后,平均晶粒尺寸分别降低到19.76 μm、15.68 μm和29.57 μm,明显小于未添加第二相的Mo–Re合金。烧结态ZrO2颗粒细小弥散分布于晶粒内部,有效阻碍钼铼晶界迁移,降低了晶粒生长的驱动力,抑制了晶粒生长;ZrC颗粒在高温烧结过程中与氧反应生成ZrO2颗粒,净化晶界。Ti3AlC2颗粒在高温还原性气氛中长时间烧结,发生拓扑反应,原位自生出层状AlTi3和Ti5O9,协同强化合金性能。

     

    Abstract: Molybdenum rhenium (Mo–Re) composite powders and high-density Mo–Re alloys doped with different second phases (ZrO2, ZrC, and Ti3AlC2) were prepared by solid-solid mixing and hydrogen pressureless sintering process. The morphology and phase composition of the composite powders, as well as the microstructure and properties of the Mo–Re alloys, were analyzed by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results show that, the average particle size of the Mo–Re composite powders after hydrogen reduction is 640 nm with the oxygen mass fraction of only 0.012%, and the Mo and Re elements form rich Mo solid solution through solid solution formation. The average particle size of ZrO2 and ZrC reinforced Mo–Re composite powders is 360 nm and 280 nm, respectively. After the addition of Ti3AlC2 particles, the large amount of free ultrafine nano powders is adsorbed around the layered structure of the Mo–Re composite powders. The average grain size of the sintered pure Mo–Re alloys is 35.73 μm, which is obviously smaller than that of Mo–Re alloys doped with ZrO2, ZrC, and Ti3AlC2 particles, which is 19.76 μm, 15.68 μm, and 29.57 μm, respectively. Fine ZrO2 particles in the sintered alloys are dispersed in the grains, which effectively hinders the migration of Mo–Re grain boundaries, reduces the driving force of grain growth, and inhibits grain growth. ZrC particles are reacted with oxygen during high temperature sintering to generate ZrO2 particles, which purifies grain boundaries. Ti3AlC2 particles are sintered in high temperature reducing atmosphere for a long time, and the topological reaction occurs, and the layered AlTi3 and Ti5O9 are generated in situ to enhance the properties of alloys.

     

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