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热扩散法制备镀钨金刚石的形成机理及影响因素

Performance and influencing factors of thermally diffused tungsten-coated diamond

  • 摘要: 以金刚石、高纯钨粉、氧化钨粉为原料,采用热扩散法在金刚石表面制备钨镀层。通过扫描电镜、X射线衍射仪及能谱仪表征镀层的微观形貌、物相组成与元素分布,分析镀覆机理,并探究镀覆温度及原材料质量比对镀层质量的影响。结果表明:热扩散法可在金刚石表面形成均匀连续的致密钨镀层,呈WC–W2C–W梯度分布。随镀覆温度升高,镀层相对密度提升,镀覆温度为1150 ℃时镀层质量最优。随原料中钨比例增加,镀层钨质量分数先增加后减少,当原材料(金刚石、高纯钨粉、氧化钨粉)质量比为1.0:1.2:1.0时,金刚石镀层表面呈现出均匀致密的状态,晶粒细小且排列紧密,整体镀层质量优良。最佳制备工艺为镀覆温度1150 ℃、保温1 h、原材料质量比为1.0:1.2:1.0,此时制备的镀层性能最优。

     

    Abstract: Using diamond, high-purity tungsten powders, and tungsten oxide powders as the raw materials, the tungsten coatings were fabricated on the diamond surfaces by thermal diffusion method. The microstructure, phase composition, and element distribution of the coatings were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), and energy dispersive spectroscopy (EDS). The coating mechanism was analyzed, and the effects of coating temperature and raw material mass ratio on the coating quality were investigated. The results show that, the uniform, continuous, and dense tungsten coatings can be formed on the diamond surfaces by thermal diffusion method, showing the gradient structure of WC–W2C–W. The relative density of the coatings increases with the rise of coating temperature, and the optimal coating quality is obtained at 1150 ℃. The mass fraction of tungsten in the coatings first increases and then decreases as the proportion of tungsten in raw materials rises. When the raw material mass ratio (diamond, high-purity tungsten powders, tungsten oxide powders) is 1.0:1.2:1.0, the coatings on the diamond show the uniform and dense structure with fine and closely arranged grains, delivering the excellent overall quality. The optimal preparation parameters are determined as the coating temperature of 1150 ℃, holding time of 1 h, and raw material mass ratio of 1.0:1.2:1.0. The coatings prepared under these conditions possess the best comprehensive properties.

     

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