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18Ni300模具钢的选区激光熔化成形工艺优化

Optimization of selective laser melting and forming process of 18Ni300 mold steel

  • 摘要: 本文采用选区激光熔化成形18Ni300模具钢,基于正交试验设计,以相对致密度和显微硬度为优化指标,结合多因素极差分析法进行了选区激光熔化成形工艺参数优化。系统研究了选区激光熔化成形18Ni300模具钢关键工艺参数(激光功率、扫描速度、扫描间距)对成形质量(致密度、显微硬度及力学性能)的影响规律。设计了以激光功率、扫描速度、扫描间距为工艺参数,以致密度、硬度为响应目标的响应面中心组合设计实验,验证了正交试验的准确性。实验结果表明,当工艺参数为激光功率335 W、扫描速度860 mm·s1、扫描间距90 μm时,选区激光熔化成形18Ni300模具钢试样的综合性能最优,相对密度达99.4%,显微硬度为382 HV1。进一步验证试验证实,试样的抗拉强度达1258 MPa,屈服强度达1166 MPa,断后伸长率为6.0%;显微组织观察表明,试样组织致密,内部孔洞和裂纹等缺陷少。

     

    Abstract: In this paper, 18Ni300 mold steel was formed by selective laser melting (SLM), based on orthogonal test design, with relative density and microhardness as the optimization indexes, and the SLM forming process parameters were optimized by multi-factor polar difference analysis. The influence of key process parameters (laser power, scanning speed, scanning spacing) on the forming quality (relative density, microhardness and mechanical properties) of 18Ni300 mold steel formed by selective laser melting (SLM) was systematically studied. A central composite design experiment of the response surface was developed using laser power, scanning speed, and scanning spacing as process parameters, and density and hardness as response targets, verifying the accuracy of the orthogonal test. The experimental results show that when the process parameters are laser power 335 W, scanning speed 860 mm·s1, and scan spacing 90 μm, the comprehensive performance of SLM-formed 18Ni300 mold steel specimens is the best, with a relative density of 99.40% and a microhardness of 382 HV1. Further verification tests confirmed that the tensile strength of the samples reached 1258 MPa, the yield strength reached 1166 MPa, and the elongation after breaking was 6.0%. Microstructure observation showed that the specimen had dense tissue and few defects such as internal holes and cracks.

     

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