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铜粉形貌与烧结温度对金属注射成形多孔铜组织及性能的影响

Effects of copper powder morphology and sintering temperature on microstructure and properties of MIM-fabricated porous copper

  • 摘要: 为满足电子器件散热领域对多孔铜孔隙结构精准调控的需求,以水雾化制备的3种形貌铜粉(近球状粉、不规则粉、团簇状粉)为原料,采用金属注射成形结合粉末烧结工艺,在850 ℃、900 ℃、1000 ℃烧结制备多孔铜。系统研究铜粉形貌与烧结温度对多孔铜孔隙特征、吸水性能、烧结收缩行为及力学性能的影响。结果表明:在相同烧结温度下,团簇状粉制备试样孔隙率、平均孔径、吸水速度与烧结收缩率最大,近球状粉试样上述参数最小;随烧结温度升高,原子扩散加剧,所有试样孔隙率、平均孔径与吸水速度下降,线收缩率、体积收缩率和抗拉强度显著提升;试样平均孔径与吸水速度呈显著正相关。团簇状粉在850 ℃烧结试样孔隙率可达44.3%,吸水速度1.2 mm/s;1000 ℃烧结时近球状粉试样抗拉强度可达117.6 MPa。综合多孔散热材料对孔隙率≥30 %、抗拉强度≥20 MPa的使用要求,团簇状粉在900 ℃烧结得到的多孔铜综合性能最优,在微电子散热零部件领域具备良好应用前景。

     

    Abstract: To meet the demand for precise control of porous copper pore structures in the field of electronic device heat dissipation, three types of water-atomized copper powders (near-spherical powders (S-powder), irregular powders (L-powder), and cluster-shaped powders (U-powder)) were used as the raw materials. Porous copper samples were fabricated by metal injection molding (MIM) combined with powder sintering at 850 ℃, 900 ℃, and 1000 ℃. The effects of copper powder morphology and sintering temperature on pore characteristics, water absorption performance, sintering shrinkage behavior, and mechanical properties of porous copper were systematically investigated. The results show that under the identical sintering temperature, the samples prepared from U-powder possess the highest porosity, average pore size, water absorption rate, and sintering shrinkage, while the S-powder samples exhibit the lowest values of these parameters. With increasing sintering temperature, the atomic diffusion is enhanced, the porosity, average pore size, and water absorption rate of all samples decrease, whereas the linear shrinkage, volumetric shrinkage, and tensile strength increase remarkably. A significant positive correlation exists between the average pore size and water absorption rate. The U-powder samples sintered at 850 ℃ achieve the porosity of 44.3% and water absorption rate of 1.2 mm/s, and the tensile strength of S-powder samples sintered at 1000 ℃ reaches 117.6 MPa. Considering the application requirements for porous heat-dissipation materials (porosity≥30 %, tensile strength≥20 MPa), the U-powder porous samples sintered at 900 ℃ presents the best comprehensive performance, promising the application prospects in microelectronic heat-dissipation components.

     

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