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热处理组织对激光粉末床熔融Ti-6Al-4V钛合金力学与腐蚀性能的影响研究

The Effect of Heat Treatment on the Mechanical and Corrosion Properties of Ti-6Al-4V Alloy Additively Manufactured by Laser Powder Bed Fusion

  • 摘要: 钛合金因其低密度、高比强度、高耐蚀性而被广泛应用于航空航天等领域,为研究热处理组织对激光粉末床熔融Ti-6Al-4V钛合金力学与腐蚀性能的作用机制,通过制备打印态、650℃/4h热处理及800℃/2h组织调控热处理三组试样,结合显微组织表征、XRD物相检测及TEM观察、拉伸试验与电化学测试展开系统研究。结果表明:打印态试样因急速冷却形成α'马氏体主导组织,呈现高强度(1260 MPa抗拉强度)但低塑性(13.06%延伸率)及优异耐蚀性(钝化电流密度1.03×10?? A·cm?2);650℃热处理促使α'相部分分解,导致强度及延伸率均呈现小幅下降(1141 MPa、13.51%),但腐蚀性能显著劣化(钝化电流密度升至1.66×10?? A·cm?2);800℃热处理实现α'相向α/β双相组织转变,在强度降低至990 MPa的同时提升延伸率至17.51%,并使腐蚀性能部分恢复(钝化电流密度1.23×10?? A·cm?2)。结论证实热处理通过调控马氏体分解程度可同步改变L-PBF成形Ti-6Al-4V合金的强度-塑性平衡与腐蚀行为,进而实现合金整体性能提升。

     

    Abstract: Titanium alloys are widely used in aerospace and other fields due to their low density, high specific strength, and high corrosion resistance. In order to study the effect of heat-treated microstructure on the mechanical and corrosion properties of Ti-6Al-4V alloy additively manufactured (AM) by laser powder bed fusion (L-PBF), three sets of samples are prepared: as-built state, 650℃/4h stress relief heat treatment, and 800℃/2h annealing heat treatment. A systematic study is carried out by combining microstructure characterization, XRD phase analysis, TEM observation, tensile testing, and electrochemical testing. The results show that the as-printed sample forms a fully α′ martensitic structure due to rapid cooling, exhibiting high strength (ultimate tensile strength of 1260 MPa) but limited plasticity (elongation of 13.06% ) and excellent corrosion resistance (passivation current density of 1.03×10?? A·cm?2). The 650℃/4h heat treatment promoted partial decomposition of the α' phase, resulting in a slight decrease in both tensile strength and total elongation (1141 MPa and 13.51%, respectively), but a significant deterioration in corrosion performance (passivation current density increased to 1.66×10?? A·cm?2). The annealing treatment at 800℃ facilitates the transformation of α' martensite to α/β dual-phase lamellar structure. While reducing tensile strength to 990 MPa, it increases the total elongation to 17.51% and partially restoring the corrosion performance (passivation current density of 1.23×10?? A·cm?2). This study confirms that post-AM heat treatment can simultaneously alter the strength-plasticity balance and corrosion behavior of L-PBF processed Ti-6Al-4V alloy by regulating the degree of martensitic decomposition, thereby achieving overall performance improvement of the alloy.

     

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