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粉末冶金纳米晶Fe-Mn-Zr合金的中温变形机制研究

Medium-Temperature Deformation Mechanism of a Nanocrystalline Fe-Mn-Zr Alloy Prepared by Powder Metallurgy

  • 摘要: 为探究高热稳定性纳米晶Fe基合金在中高温下的应用潜力,本研究采用机械合金化结合放电等离子烧结技术,制备出铁素体-奥氏体双相纳米晶/超细晶Fe-8 wt.% Zr-5 wt.% Mn合金。通过热压缩与退火实验,分析了该合金在400-700 °C下的物相组成、微观组织演化及变形机制。结果表明,烧结态合金平均晶粒尺寸为66 nm,晶粒组成同时包含纳米晶与超细晶,奥氏体含量约70 vol.%;中温下退火或变形后,奥氏体含量下降并在500 °C以上趋于稳定,晶粒随温度升高逐渐长大。热压缩屈服强度随温度上升由1100 MPa降至412 MPa。变形机制与晶粒尺寸密切相关:400-500 °C时以纳米晶为主,变形由晶粒转动主导;600 °C时以超细晶为主,变形依赖位错运动与晶界滑移协同作用。本研究揭示了晶粒尺寸对该合金中温变形机制的影响,为其在中温结构领域的应用提供了理论支撑。

     

    Abstract: To explore the potential of high-thermal-stability nanocrystalline Fe-based alloys for intermediate/high-temperature applications, a ferritic-austenitic dual-phase nanocrystalline/ultrafine-grained (NC/UFG) Fe-5 wt.% Mn-8 wt.% Zr alloy was fabricated via mechanical alloying combined with spark plasma sintering. The phase composition, microstructural evolution, and deformation mechanisms of the alloy were investigated through hot compression and annealing experiments within the temperature range of 400-700 °C. The results indicate that the as-sintered alloy exhibits an average grain size of 66 nm, comprising both NC and UFG constituents, with an austenite content of approximately 70 vol.%. Following annealing or deformation at intermediate temperatures, the austenite content decreases and stabilizes above 500 °C, while grain growth proceeds with increasing temperature. The yield strength under hot compression declines from 1100 MPa to 412 MPa as the temperature rises. The deformation mechanism is closely related to grain size: at 400-500 °C, where NC grains dominate, deformation is primarily governed by grain rotation; at 600 °C, where UFG prevail, deformation relies on the synergistic effects of dislocation motion and grain boundary sliding. This study clarifies the influence of grain size on the deformation mechanisms of the alloy at intermediate temperatures, providing theoretical support for its potential application in medium-temperature structural components.

     

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