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熔盐辅助镁热还原法合成Ta10W合金纳米粉末

Synthesis of Ta10W alloy nano-powders by molten salt-assisted magnesiothermic reduction

  • 摘要: 以仲钨酸铵和五氯化钽为原料,采用化学沉淀法制备前驱体,并结合700 ℃煅烧10 h,合成了Ta、W元素均匀分布的(Ta,W)Ox复合氧化物纳米粉末。以此氧化物为起始反应物,通过熔盐(NaCl)辅助镁热还原法(1000 ℃保温5 h)成功制备出了Ta10W合金纳米粉末。结果表明,所得粉末为单一固溶体相,晶格常数为0.334 nm,微观形貌呈椭球形,粒径分布为2~253 nm,其中80 nm以下颗粒占比超过50%,且Ta、W元素分布均匀。原子级初始均匀性、优化高温过程以及熔盐介质传质促进作用是获得单相、均匀Ta10W合金纳米粉末的关键。

     

    Abstract: A novel synthesis route for Ta10W refractory alloy nanopowders was designed to overcome the limitations of conventional methods in achieving compositional homogeneity. Using ammonium paratungstate (APT) and tantalum pentachloride (TaCl5) as the raw materials, the Ta–W composite oxide was first prepared through chemical co-precipitation followed by calcination at 700 ℃ for 10 h. The resulting oxide featured nanoscale structure with uniformly distributed Ta and W elements (9.8% mass fraction of W), serving as the essential precursor. The target alloy nanopowders were then synthesized by molten salt-assisted magnesiothermic reduction (NaCl) at 1000 ℃ for 5 h, with the subsequent acid washing. The successful formation of single-phase Ta10W solid solution were confirmed by X-ray diffraction and transmission electron microscopy (TEM), having the calculated lattice constant of 0.334 nm. The highly homogeneous distribution of Ta and W without detectable segregation was further demonstrated by TEM-energy disperse spectroscopy (EDS). In the results, the powder particles exhibit the ellipsoidal morphology with sizes broadly distributed between 2~253 nm, more than half of the particles are below 80 nm. Control experiments highlight the importance of both the molten salt medium and the sufficient reaction time. The integrated approach combining chemical precipitation, calcination, and molten salt magnesiothermic reduction effectively resolves the co-precipitation challenges associated with Ta and W salts, enabling the successful preparation of homogeneous, high-purity, and well-dispersed Ta10W alloy nanopowders.

     

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