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激光粉末床熔融成形Al–Si–Fe–Mn–Ni–Sc–Zr合金的组织形貌及腐蚀行为

Microstructure and corrosion behavior of Al–Si–Fe–Mn–Ni–Sc–Zr alloy processed by laser powder bed fusion

  • 摘要: 为探讨添加不同质量分数Al–Mg–Sc–Zr合金对激光粉末床熔融(PBF-LB)成形Al–Si系合金组织及腐蚀行为的影响,向Al–Si–Fe–Mn–Ni(ASF)合金粉末中分别添加质量分数10%、20%、30%的Al–Mg–Sc–Zr粉末,通过激光粉末床熔融成形技术制备得到Al–Si–Fe–Mn–Ni–Sc–Zr(ASF-M)交叉合金(Cross-over alloy),并对比分析了ASF-M合金的微观组织和耐腐蚀性能。结果表明,添加适量的Al–Mg–Sc–Zr合金可有效抑制ASF-M合金等轴晶区和柱状晶区晶粒的长大,细化等轴晶区α-Al晶粒和Si网络结构,并减小柱状晶区Si颗粒的尺寸(10~100 nm)。电化学测试结果显示,ASF-M10合金相比于ASF-M0合金,表现出更高的阻抗、更低的腐蚀电流密度和优异的抗点蚀性能;而ASF-M20和ASF-M30合金的抗腐蚀性能则较ASF-M0合金有所下降。浸泡腐蚀形貌分析表明,随着Al–Mg–Sc–Zr合金的添加,ASF-M合金连续层间腐蚀被抑制,出现少量点蚀坑;主要是因为细化的Si网状组织可有效抑制电偶腐蚀,同时,Mg元素能够起到稳定氧化膜的作用。

     

    Abstract: To investigate the effects of adding different mass fractions of Al–Mg–Sc–Zr alloys on the microstructure and corrosion behavior of Al–Si alloy formed by powder bed fusion-laser beam (PBF-LB), 10%, 20%, and 30% mass fractions of Al–Mg–Sc–Zr powders were added to the Al–Si–Fe–Mn–Ni (ASF) alloy powder. The ASF-M cross-over alloy was fabricated through powder bed fusion-laser beam technology, and the microstructure and corrosion resistance of the ASF-M alloy were compared and analyzed. The results show that adding an appropriate amount of Al–Mg–Sc–Zr alloy can effectively inhibit the growth of grains in the equiaxed zone and columnar zone of the ASF-M alloy, refine the α-Al grains and Si network structure in the equiaxed zone, and reduce the size of Si particles in the columnar zone (10~100 nm). The electrochemical test results show that the ASF-M10 alloy exhibits higher impedance, lower corrosion current density, and superior pitting resistance compared to the ASF-M0 alloy; while the corrosion resistance of the ASF-M20 and ASF-M30 alloys is slightly lower than that of the ASF-M0 alloy. The analysis of immersion corrosion morphology indicates that with the addition of Al–Mg–Sc–Zr alloy, the interlayer corrosion of the continuous layer of ASF-M alloy is inhibited, and a few pitting corrosion pits appear; this is mainly because the refined Si reticular structure can effectively inhibit galvanic corrosion, and at the same time, the Mg element can play a role in stabilizing the oxide film.

     

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