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cBN粉末颗粒级配和烧结温度对PcBN微观结构和性能的影响

The effect of cBN powder particle size gradation and sintering temperature on the microstructure and properties of PcBN

  • 摘要: 为得到高性能PcBN复合材料,以晶粒尺寸为0.5~1 μm、1~2 μm和4~6 μm三种cBN粉体经合理的颗粒级配为原材料,Al-Ti-TiN为结合剂,在不同烧结温度 (1350 ~1550 ℃)和超高压下(5.5 GPa)下制备PcBN复合材料。研究烧结温度对PcBN的微观结构和性能的影响。结果表明:在高温高压下,钛和铝分别与cBN完全反应生成TiB2和AlN,它们与TiN组成新的结合剂;由cBN颗粒级配组成的PcBN复合材料有较高的致密度;随烧结温度的升高,PcBN的密度、维氏硬度、断裂韧性和磨耗比都先升高后降低;在1500 ℃时,cBN颗粒与结合剂间结合良好,PcBN性能最优,其相对密度、维氏硬度、断裂韧性和磨耗比达到最大值,分别为3.57g/cm3、40.73 GPa、7.83 MPa?m1/2和7663。

     

    Abstract: o obtain high-performance polycrystalline cubic boron nitride (PcBN) composites, cubic boron nitride (cBN) powders with particle sizes of 0.5~1 μm, 1~2 μm, and 4~6 μm were used as raw materials with reasonable particle size gradation, Al-Ti-TiN served as the binder, and PcBN composites were prepared under different sintering temperatures (1350–1550 °C) and ultra-high pressure (5.5 GPa). The effects of sintering temperature on the microstructure and properties of PcBN composites were investigated. The results showed that under high temperature and high pressure, Ti and Al reacted with cBN to form TiB2 and AlN, which combined with TiN to form the novel binder. The PcBN composite composed of cBN particle size gradation exhibited high density. As the sintering temperature increased, thee density, Vickers hardness, fracture toughness, and abrasive ratio of PcBN composites initially increased and then decreased. At 1500 ℃, cBN particles bond well with the binder, and PcBN composite exhibits the best properties. Its density, Vickers hardness, fracture toughness, and abrasive ratio reach their maximum values of 3.57g/cm3, 40.73 GPa, 7.83 MPa·m1/2, and 7663, respectively.

     

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