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不同涂层对硬质合金摩擦磨损与微钻钻削性能的影响

Effect of Different Coatings on Friction and Wear of Cemented Carbide and Micro-Drilling Performance

  • 摘要: 硬质合金微钻是印刷电路板(PCB)制造的核心工具,而涂层是影响微钻使役性能的关键因素,论文研究了CrAlN涂层、TiCrAlN涂层对WC-8.5Co硬质合金摩擦磨损特性及微钻钻削性能的影响。结果表明:不同合金的耐磨性能依次为:为:TiCrAlN涂层>CrAlN涂层>未涂层,在摩擦磨损试验中,TiCrAlN涂层合金凭借更高的硬度与弹性模量,其体积磨损率由未涂层合金的3.4×10-6 mm3?N-1?m-1降低至2.1×10-6 mm3?N-1?m-1左右,涂层显著提升了合金的耐磨性能;在钻削试验中,未涂层微钻后刀面发生SiO?等高硬度氧化物粘附,导致微钻发生严重磨粒磨损;而涂层微钻后刀面的主要粘附物转变为硬度较低的Cu,微钻的磨损程度较低。粘附物的转变是因为沉积涂层后,微钻表面硬度变高、结构更致密、表面化学稳定性提高,PCB基板中SiO2等填料难以嵌入。钻削10000孔后,未涂层微钻的后刀面完全磨损,而TiCrAlN涂层微钻的刃口保持较完整,后刀面磨损率仅为30%,展现出突出的抗磨损与抗粘附能力,对提高微钻的钻削性能具有重要意义。

     

    Abstract: Cemented carbide micro-drills are essential tools in printed circuit board (PCB) manufacturing, and surface coatings are a critical factor influencing their service performance. This study investigated the effects of CrAlN and TiCrAlN coatings on the friction and wear characteristics of WC–8.5Co cemented carbide as well as the drilling performance of micro-drills.Overall, the results demonstrate that the wear resistance of the investigated materials follows the order: TiCrAlN-coated alloy > CrAlN-coated alloy > uncoated alloy. Specifically, in the tribological tests, the TiCrAlN-coated alloy, owing to its higher hardness and elastic modulus, exhibited a reduced volumetric wear rate from 3.4 × 10?? mm3·N?1·m?1 for the uncoated alloy to approximately 2.1 × 10?? mm3·N?1·m?1, indicating that the coating significantly improves the wear resistance of the alloy. In the drilling tests, severe abrasive wear occurred on the flank face of the uncoated micro-drills due to the adhesion of high-hardness oxides such as SiO?. In contrast, the dominant adhered species on the flank face of the coated micro-drills shifted to Cu with relatively lower hardness, resulting in a reduced degree of tool wear. The transformation of adhesive materials is attributed to the increased surface hardness, denser structure, and improved chemical stability of the micro drill surface after coating deposition, which prevents fillers such as SiO? in the PCB substrate from becoming embedded. After drilling 10,000 holes, the flank face of the uncoated micro-drills was completely worn, whereas the TiCrAlN-coated micro-drills retained a relatively intact cutting edge, with a flank wear ratio of approximately 30%, demonstrating enhanced wear and adhesion resistance and highlighting its effectiveness in improving drilling performance.

     

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