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高熵合金粉末冶金技术研究进展与发展趋势

Research Progress and Development Trends of Powder Metallurgy Technology for High-Entropy Alloys

  • 摘要: 高熵合金作为一种基于多主元设计理念的新型合金体系,突破了传统单一或少量主元素合金设计模式,因其高强度、高硬度、优异的耐腐蚀性和高温稳定性等综合性能而受到广泛关注。近年来,随着粉末冶金与增材制造技术的快速发展,粉末冶金高熵合金逐渐成为材料领域的研究热点。相较于传统铸造方法,粉末冶金技术能够有效改善高熵合金的成分均匀性与组织细化程度,实现近净成形,并拓展复杂构件的制备能力。本文系统综述了高熵合金的基本理论与核心效应,重点分析了机械合金化、气雾化、电极感应熔炼气雾化、旋转电极雾化及等离子球化等粉末制备技术,以及放电等离子烧结、热挤压、热等静压和增材制造等成形与致密化方法的发展现状。在此基础上,总结了粉末冶金高熵合金在力学性能、耐腐蚀性能、高温稳定性及辐照性能等方面的提升机制与优势,并对其在核能、航空航天、海洋工程及高性能涂层等领域的应用前景进行了讨论。最后,针对成本控制、工艺优化与材料基因工程设计等关键问题进行了展望。

     

    Abstract: High-entropy alloys (HEAs), designed based on the multi-principal element concept, break through the traditional alloy design strategy dominated by one or two principal elements. Owing to their superior comprehensive properties, including high strength, high hardness, excellent corrosion resistance, and remarkable thermal stability, HEAs have attracted extensive attention in recent years. With the rapid development of powder metallurgy and additive manufacturing technologies, powder-metallurgy-processed HEAs have emerged as a research hotspot in the field of advanced materials. Compared with conventional casting methods, powder metallurgy can effectively improve compositional homogeneity and microstructural refinement, enable near-net-shape fabrication, and expand the capability for producing complex components. This paper systematically reviews the fundamental theories and core effects of HEAs, with emphasis on powder preparation techniques such as mechanical alloying, gas atomization, electrode induction melting gas atomization, plasma rotating electrode process, and plasma spheroidization, as well as consolidation and forming technologies including spark plasma sintering, hot extrusion, hot isostatic pressing, and additive manufacturing. Furthermore, the strengthening mechanisms and performance advantages of powder-metallurgy HEAs in terms of mechanical properties, corrosion resistance, high-temperature stability, and irradiation resistance are summarized. Their potential applications in nuclear energy, aerospace engineering, marine environments, and high-performance coatings are also discussed. Finally, future challenges and development directions, including cost reduction, process optimization, and materials genome engineering design, are proposed.

     

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