高级检索

激光熔覆铁基非晶合金复合涂层工艺研究

Process of Laser Cladding of Iron-Based Amorphous Alloy Composite Coatings

  • 摘要: 本文采用激光熔覆技术在Q235钢基体表面制备铁基非晶合金复合涂层。通过X射线衍射(XRD)、扫描电子显微镜(SEM)、透射电镜(TEM)、差示扫描量热仪(DSC)、显微硬度计系统研究了激光功率对涂层宏观形貌、稀释率、相组成、微观组织、热稳定性及力学性能的影响规律。结果表明:涂层主要由α-Fe固溶体、Mo2C、Cr7C3、Fe3B等析出相及非晶相构成;激光功率显著影响涂层稀释率与非晶含量,1200W为最优工艺参数,此时涂层非晶含量达24.04%,晶化起始温度732K,非晶形成能力参数α=0.618,热稳定性最佳;涂层显微硬度为Q235钢基体的9倍,中部最高硬度达1480HV,组织细化与强化相弥散分布是硬度提升的关键。研究结果可为激光熔覆铁基非晶耐磨耐蚀涂层的工业化应用提供实验依据与理论支撑。

     

    Abstract: In this study, an Fe-based amorphous alloy composite coating was deposited on the In this study, Fe-based amorphous alloy composite coatings were deposited onto Q235 steel substrates via laser cladding. The influence of laser power on coating morphology, dilution rate, phase evolution, microstructure, thermal stability, and mechanical response was systematically characterized using XRD, SEM, DSC, and Vickers microhardness testing. The coatings consist predominantly of α-Fe, Cr/Mo-enriched carbide/boride precipitates, and an amorphous matrix. Laser power markedly affects both dilution and amorphous-phase retention; 1200 W emerges as the optimal parameter within the studied range, yielding an estimated amorphous content of 24.04 %, a crystallization onset temperature of 732 K, and an α parameter of 0.618-collectively indicating superior thermal stability. The maximum microhardness reaches 1480 HV in the central coating region, roughly ninefold that of the Q235 substrate, attributed to synergistic grain refinement and homogeneous dispersion of strengthening precipitates. These findings offer both a mechanistic understanding and a practical parameter reference for industrial deployment of laser-cladded Fe-based amorphous composite coatings with enhanced wear and corrosion resistance.

     

/

返回文章
返回