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数字孪生在金属增材制造中的应用及研究进展

Application and research progress of digital twin in metal additive manufacturing

  • 摘要: 数字孪生技术因其在智能制造领域具有独特的优势而备受关注,数字孪生的概念模型、理论框架及实际部署已经得到了深入的研究与广泛的应用。金属增材制造作为智能化制造技术,数字孪生在增材制造中日益受到重视,数字孪生作为连接物理世界与数字世界的桥梁,通过集成多物理场仿真、物联网感知、人工智能及大数据分析技术,构建与物理实体精准映射的虚拟模型,实现金属增材制造生产过程的实时监测,达成对材料、工艺、结构等全流程的精准调控与闭环优化。文章从数字孪生技术与金属增材制造适配性、数字孪生在金属增材制造中的核心应用场景、当前研究面临的关键挑战以及未来发展趋势等几个方面梳理现有应用与技术体系,旨在为金属增材制造与数字孪生领域的科研人员及工程从业者明晰技术脉络,并为未来研究提供参考。

     

    Abstract: Digital twin technology has attracted extensive attention owing to its unique advantages in intelligent manufacturing. In-depth research and widespread applications have been carried out on its conceptual models, theoretical frameworks and practical deployment. As an intelligent manufacturing technology, metal additive manufacturing has seen growing research interest in digital twins. Serving as a bridge connecting the physical and digital worlds, digital twins integrate multi-physics simulation, Internet of Things perception, artificial intelligence and big data analytics to construct virtual models that precisely map physical entities. This enables real-time monitoring of the production process of metal additive manufacturing, as well as accurate regulation and closed-loop optimization of the entire workflow covering materials, processes and structures. This paper systematically reviews existing applications and technical systems from four aspects: the adaptability between digital twin technology and metal additive manufacturing, core application scenarios of digital twins in this field, major challenges in current research, and future development trends. It aims to clarify the technical roadmap for researchers and engineers engaged in metal additive manufacturing and digital twins, and provide references for subsequent studies.

     

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