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先进陶瓷激光增材制造材料设计与组织调控

Materials design and microstructure control in laser additive manufacturing of advanced ceramics

  • 摘要: 激光增材制造具有设计自由度高、无需模具、近净成形等优势,在复杂高性能陶瓷构件制备中展现出广阔的应用前景。然而,受陶瓷本征脆性及快速熔化–凝固过程中高温度梯度和热应力的共同作用,成形构件易萌生微裂纹甚至宏观开裂,严重制约其结构完整性与服役可靠性,成为该技术走向工程化应用的关键瓶颈。针对这一问题,材料设计已成为改善微观组织、抑制裂纹及提升性能的重要手段。本文围绕材料设计与组织调控,系统综述了陶瓷共晶化、晶粒/凝固组织细化及弥散颗粒调控三类典型策略,归纳了不同策略对凝固组织演化、界面调控及裂纹抑制的作用规律,最后对该领域面临的挑战及未来方向进行了展望,为高性能陶瓷材料体系及复杂构件的开发提供参考。

     

    Abstract: Laser additive manufacturing (LAM) offers high design freedom, mold-free fabrication, and near-net-shape forming. It is therefore an important approach for fabricating complex, high-performance ceramic components. However, ceramics are intrinsically brittle. In addition, rapid melting and solidification generate high thermal gradients and thermal stresses. As a result, LAM-fabricated components are prone to microcrack initiation and even macroscopic cracking, which compromises their structural integrity and service reliability. To address this challenge, materials design has become an important strategy for tailoring microstructures, suppressing crack formation and improving mechanical performance. This review summarizes three representative materials design methods for ceramic LAM, including eutectic design, grain/solidification microstructure refinement, and dispersed particle reinforcement. Their effects on solidification microstructure evolution, interface control and defects suppression are discussed. Finally, the current challenges and future research directions in this field are outlined to support the development of high-performance ceramic material systems and the fabrication of complex components.

     

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