高级检索

氧介导原位提升多孔NiCrCo中熵合金高温抗氧化性能

Oxygen-mediated in-situ improvement of high temperature oxidation resistance of porous NiCrCo medium entropy alloy

  • 摘要: 针对高性能NiCrCo中熵合金在高温轻量化构件应用中面临的抗氧化性能退化问题,本文采用粉末冶金结合放电等离子烧结(SPS)技术制备了多孔NiCrCo合金,并通过粉末混料阶段引入微量醋酸铬乙醇溶液,实现氧扩散行为的定向调控以及Cr2O3陶瓷颗粒在合金基体中的原位预弥散分布,以提高合金的高温抗氧化性能。在700~1100 ℃温度范围内保温20 h条件下,系统研究了多孔NiCrCo合金的高温氧化行为及其氧化机制。氧化前物相与组织分析结果表明,通过调控SPS烧结压力(3~15 MPa),可实现合金孔隙率在6.3 ~ 18.9 %范围内的可控调节,并促进Cr2O3颗粒在孔隙边缘区域均匀分布。氧化后物相分析表明,随着氧化温度升高,氧化产物呈现出明显的温度依赖性演变规律;其中,氧化层/基体界面处主要形成连续Cr2O3保护层,同时NiCr2O4和CoCr2O4尖晶石氧化物含量随温度升高逐渐增加。结合多孔结构特征、氧化过程中的物相演变规律及微观组织变化,揭示了多孔NiCrCo合金的高温氧化机制,明确了预制备过程中形成的Cr2O3氧化陶瓷相对氧扩散行为及氧化膜稳定性的调控作用。研究表明,通过主动引入具有保护作用的氧化陶瓷相,可实现对合金高温氧化过程的正向调控,在一定程度上突破了传统金属氧化导致材料性能退化的认知,为高温轻量化结构材料的设计提供了新的思路。

     

    Abstract: To improve the oxidation resistance of high-performance NiCrCo medium-entropy alloys for lightweight structural applications at elevated temperatures, porous NiCrCo alloys were fabricated by powder metallurgy combined with spark plasma sintering (SPS). A trace amount of chromium acetate ethanol solution was introduced during powder mixing to regulate oxygen diffusion and realize the in-situ formation and pre-dispersion of Cr2O3 ceramic particles in the alloy matrix. The high-temperature oxidation behavior and oxidation mechanism of the porous NiCrCo alloys were systematically investigated after isothermal oxidation at 700–1100 °C for 20 h. The results show that the porosity of the alloys can be controlled within the range of 6.3 ~ 18.9 % by adjusting the SPS pressure from 3 to 15 MPa, and that Cr2O3 particles are uniformly distributed along the pore edges. The oxidation products exhibit an obvious temperature-dependent evolution with increasing oxidation temperature. A continuous protective Cr2O3 layer is mainly formed at the oxide scale/substrate interface, while the contents of the spinel oxides NiCr2O4 and CoCr2O4 gradually increase with increasing temperature. Based on the porous structural characteristics, phase evolution and microstructural changes during oxidation, the high-temperature oxidation mechanism of the porous NiCrCo alloys was revealed. The preformed Cr2O3 ceramic phase regulates oxygen diffusion and improves the stability of the oxide scale. The results indicated that the deliberate introduction of a protective oxide ceramic phase could effectively regulate the high-temperature oxidation process of the alloy and alleviate oxidation-induced performance degradation, providing a new approach for the design of lightweight structural materials for high-temperature applications.

     

/

返回文章
返回