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Y2O3掺杂对W-Cu合金超细晶微观组织与力学、导电性能的影响

The effect of Y2O3 doping on microstructure, mechanical and electrical properties of ultrafine grained W-Cu alloys

  • 摘要: W-Cu合金因兼具高导电性和高热导率,被广泛应用于高功率电工及电子封装领域。然而,传统W-Cu合金存在高温晶粒粗化、难以形成W/Cu相互独立且贯通的网络结构等难题,限制了其力学和电学性能提升。本文采用冷冻干燥法制备超细复合粉体,并结合低温烧结技术制备W-Cu和W-Cu-Y2O3合金,系统研究Y2O3对微观结构及性能的影响。结果表明,在固相烧结和液相烧结过程中,Y2O3均有效抑制了W晶粒长大、增加了W-W连接度、改善了Cu相网状分布、促进形成了W-Cu互连通网状结构。W-Cu-Y2O3合金的维氏硬度达到410 HV0.2,较未添加Y2O3合金提高约11%;同时保持42 %IACS以上的电导率,实现力学性能与导电性能的协同提升。本研究为高强高导W-Cu基复合材料的组织调控提供了新策略。

     

    Abstract: W-Cu alloys are widely used in high-power electrical and electronic packaging applications due to their combination of high electrical conductivity and high thermal conductivity. However, traditional W-Cu materials are difficult to form a W/Cu network structure with independent and interconnected phases, and grain coarsening caused by high-temperature sintering limits further improvements in their mechanical and electrical properties. In this study, ultrafine composite powders are prepared using the freeze-drying method, and W-Cu and W-Cu- Y2O3 alloys are fabricated using low-temperature sintering technology to systematically investigate the effects of Y2O3 on microstructure and properties. The results indicate that during both solid-phase and liquid-phase sintering, Y2O3 effectively suppressed W grain growth, increased W-W connectivity, improved the reticular distribution of the Cu phase, and promoted the formation of a W-Cu interconnected reticular structure. Owing to the optimized microstructure, the hardness of the W-Cu-Y2O3 alloy reaches 410 HV0.2, which is approximately 11% higher than that of the W-Cu alloy without Y2O3 addition. Meanwhile, the alloy maintains an electrical conductivity above 42 %IACS, achieving a synergistic improvement in mechanical and electrical properties. This study provides a new strategy for microstructural design of high-strength and high-conductivity W-Cu based composites.

     

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