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气相还原可控合成超细钼粉及电容放电烧结致密化研究

Controllable Synthesis of Ultrafine Molybdenum Powder by Vapor-Phase Reduction and Densification via Capacitor Discharge Sintering

  • 摘要: 利用自研的三氧化钼气相还原装置完成了MOO3的升华与还原,研究了温度对三氧化钼升华率及还原得到的粉末粒径的影响,通过升华与还原工艺优化,制备出了粒径细小且均匀的纯钼粉。然后对纯钼粉进行电容放电烧结,通过研究电压和压强对金属钼微观组织及性能的影响,最终实现了钼金属的快速致密化。研究结果表明:随着升华温度升高,升华率逐渐增大,但升华产物粒径也逐渐增大,且温度高于 900 ℃时,升华产物粒径分布明显变宽,因此兼顾升华效率与产物粒度均匀性的优选升华温度为 850 ℃。当还原温度大于1100 ℃时,随温度升高,钼粉粒度逐渐增大。1100 ℃还原可以得到粒径小、分布均匀的近球形钼粉。此外,采用电容放电烧结,在电压30 V和压力60 MPa条件下,可瞬时将钼坯的致密度提高至94.56%。

     

    Abstract: Using a proprietary molybdenum trioxide vapor-phase reduction apparatus, we successfully carried out the sublimation and reduction of MoO3. We investigated the effects of temperature on the sublimation rate of molybdenum trioxide and the particle size of the powder obtained through reduction. Through optimization of the sublimation and reduction processes, we produced pure molybdenum powder with fine and uniform particle size. The pure molybdenum powder was then subjected to capacitive discharge sintering. By investigating the effects of voltage and pressure on the microstructure and properties of metallic molybdenum, rapid densification of the molybdenum metal was ultimately achieved. The results indicate that as the sublimation temperature increases, the sublimation rate gradually increases, but the particle size of the sublimation products also gradually increases. Furthermore, when the temperature exceeds 900 ℃, the particle size distribution of the sublimation products widens significantly. Therefore, the optimal sublimation temperature that balances sublimation efficiency and product particle size uniformity is 850 °C. When the reduction temperature exceeds 1100 °C, the particle size of the molybdenum powder gradually increases with rising temperature. Reduction at 1100 °C yields near-spherical molybdenum powder with small particle size and uniform distribution. Furthermore, using capacitive discharge sintering under conditions of 30 V voltage and 60 MPa pressure, the density of the molybdenum billet can be instantly increased to 94.56%.

     

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