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稀土元素在硬质合金中的应用

THE'APPLICATION OF RARE EARTHS IN HARD METALS

  • 摘要: 为了探讨稀土元素对硬质合金性能的影响,本文作者在尽量消除工艺因素的影响下,采用常规硬质合金生产工艺,以不同的稀土元素(MM、Ce、Nd、La、Dy、Y)及其不同的加入量和加入的不同对象,进行了对比试验。研究结果表明,凡加入稀土元素的合金,其室温抗弯强度均较未加入者有明显的提高,其提高幅度最大为15.5%(YT15+0.2%MM);硬度略有增加(0.2-0.4HRA)或基本保持不变。
    用高倍金相显微镜进行观察,发现:加入稀土元素的合金,其碳化物晶粒(包括WC-TiC固溶体)比未加者细且均匀,并随加入量的增加,其细化程度更其明显。
    用602MM、710MM稀土硬质合金刀具精加工TA6钛合金及不锈钢零件,与原用刀具YG8、YG6X相比,刀具的寿命提高4-6倍,生产效率提高2倍以上,被加工件的光洁度和精度有显著提高。

     

    Abstract: In order to investigate the influence of rare-earth elements on the properties of hard metals, the comparative tests for different R.E.elements (MM,Ce,Nd,La,Dy,Y), and different adding contents and adding in different hard metals,(WC-Co, WC-TiC-Co, WC-TaC-Co, WC-TiC-TaC-Co) have been studied under the conditions of conventional producing process of hard metals, Results show that the bending strength of hard metals at room temperature are obviously improved by the addition of R.E.elements. The maximum limit of improvement is achieved by an addition of 15.5% (YTl 5 + 0.2%MM), while hardness increases slightly (0.2-0.4HRA) or remains constant.
    By using high magnification metallography it was found that the grain of carbide(including WC-TiC solid solution) in alloys became finer and more homogeneous after the addition of R.E. elements. The above effects were more obvious with increasing the content of the R.E.additives.
    602 MM, 710MM rare- earth alloy cutting tools were compared with YG8, YG6X tools for finish machining TA6 titanium alloy and stainless steel parts.The life time of the former tools was 4-6 times longer than the later tools. The productivity was increased by over 2 times and the finished surface of work-pieces was obviously improved by using the former cutting tools.

     

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