Study on the influence mechanism of force chain on jamming behavior in powder compaction based on 3D discrete element model
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摘要: 基于三维离散元建模技术,按照实验的级配比例生成三维颗粒堆积模拟单轴粉末压制过程,研究了压制过程中的力链演化规律及其拓扑特性,进一步通过颗粒系统中的速度与配位数分析了阻塞现象,并讨论了力链与阻塞行为间的关联机制。研究结果表明:粉末压制过程中,随着上模冲压强从0逐渐增加至60 MPa,力链颗粒占比迅速上升至40%以上,高应力颗粒占比稳定在12.5%以上,当压强大于60 MPa后,力链开始出现弯曲并形成环状结构,从而导致了阻塞现象的产生,因此将60 MPa定为阻塞点。同时阻塞现象也对粉体的致密化产生了影响:在压制过程中,上层区域的粉体颗粒与下层粉体颗粒相比,轴向速度更快,变化幅度更大,但当压制结束时,上层区域的粉体颗粒致密化程度比下层区域更高。
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关键词:
Abstract: To simulate the uniaxial powder compacting process, the 3D particle accumulation is generated using 3D discrete element method technology and the experimental grading ratio. During the powder compacting process, the evolution law and topological properties of the force chains are investigated. The jamming phenomenon is further investigated using the velocity and coordination number of particles, and the correlation mechanism between the force chain and the jamming behavior is discussed. The results show that as the compression strength of the upper die gradually increases from 0 to 60 MPa, the proportion of force chain particles rapidly increases to more than 40%, while the proportion of high stress particles is stable above 12.5%. When the pressure exceeds 60 MPa, the force chains bend and form ring structure, causing the jamming phenomenon. As a result, the jammed point is set to 60 MPa. The jamming phenomenon also effects the powder densification. The axial velocity of the powder particles in the upper area is faster and the rangeability is larger than that of the powder particles in the lower area during the powder compaction process. However, when the compaction process is completed, the densification degree of the powder particles in the upper area is higher than that of the powder particles in the lower area.-
Key words:
- powder compaction /
- granular matter /
- discrete element model /
- jamming /
- force chain
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