钛白粉制备技术的研究及发展

廖鑫 杨绍利 马兰 李宏 黄栋

廖鑫, 杨绍利, 马兰, 李宏, 黄栋. 钛白粉制备技术的研究及发展[J]. 粉末冶金技术, 2019, 37(2): 147-152. doi: 10.19591/j.cnki.cn11-1974/tf.2019.02.011
引用本文: 廖鑫, 杨绍利, 马兰, 李宏, 黄栋. 钛白粉制备技术的研究及发展[J]. 粉末冶金技术, 2019, 37(2): 147-152. doi: 10.19591/j.cnki.cn11-1974/tf.2019.02.011
LIAO Xin, YANG Shao-li, MA Lan, LI Hong, HUANG Dong. Research and development of titanium dioxide preparation[J]. Powder Metallurgy Technology, 2019, 37(2): 147-152. doi: 10.19591/j.cnki.cn11-1974/tf.2019.02.011
Citation: LIAO Xin, YANG Shao-li, MA Lan, LI Hong, HUANG Dong. Research and development of titanium dioxide preparation[J]. Powder Metallurgy Technology, 2019, 37(2): 147-152. doi: 10.19591/j.cnki.cn11-1974/tf.2019.02.011

钛白粉制备技术的研究及发展

doi: 10.19591/j.cnki.cn11-1974/tf.2019.02.011
基金项目: 

国家自然科学基金资助项目 51174122

详细信息
    通讯作者:

    杨绍利, E-mail: 280449731@qq.com

  • 中图分类号: TQ134

Research and development of titanium dioxide preparation

More Information
  • 摘要: 综述了钛白粉制备的不同工艺,总结了硫酸法和氯化法在钛白粉制备中的优缺点,分析了传统硫酸法的水解过程以及氯化法中的气相氧化、内表面结疤等问题,展望了钛工业的发展趋势。结果表明,硫酸法制备钛白粉的技术日趋成熟,在实验室条件下,硫酸法中水解过程遇到的问题得以解决,但是在工业化生产时,无法做到兼顾优化水解和提高TiO2颜料的性能,难以满足工业生产需要。氯化法被认为是当今钛白粉制取技术的发展趋势,与硫酸法相比,氯化法有巨大的环保优势,而且易于实现连续化和自动化,经济效益较好。但是氯化法对生产技术和装备材料的要求高,关键设备结构复杂,在国内的推广受到限制。国内钛白粉产业应提升现有的硫酸法工艺水平,同时对硫酸法工艺向氯化法工艺转变做出调整,还需研发新的污染物处置技术和治理方法,实现钛白粉产业的可持续发展。
  • 图  1  钛渣生产工艺流程图

    Figure  1.  Flow chart of titanium slag production process

    图  2  硫酸法制备钛白粉的工艺流程图

    Figure  2.  Process flow diagram of titanium dioxide preparation by sulfuric acid method

    图  3  反应时间和初始TiOSO4含量对溶液中硫酸氧钛含量的影响

    Figure  3.  Influence of reaction time and initial TiOSO4 concentration on titanyl sulphate content in solution

    图  4  氯化法制备钛白粉的工艺流程图

    Figure  4.  Process flow diagram of preparation of titanium dioxide by chlorination

  • [1] Zhou L, Lei T. Research actuality and developing trend of titanium slag in the world. Titanium Ind Prog, 2009, 26(1): 26 doi: 10.3969/j.issn.1009-9964.2009.01.007

    周林, 雷霆. 世界钛渣研发现状与发展趋势. 钛工业进展, 2009, 26(1): 26 doi: 10.3969/j.issn.1009-9964.2009.01.007
    [2] Li D C, Liu H, Zhou D L. Titanium Smelting Process. Beijing: Chemical Industry Press, 2009

    李大成, 刘恒, 周大利. 钛冶炼工艺. 北京: 化学工业出版社, 2009
    [3] Yang S L, Sheng J F. Titanium Slag Melting and Pig Iron Technology in Ilmenite. Beijing: Metallurgical Industry Press, 2006

    杨绍利, 盛继孚. 钛铁矿熔炼钛渣与生铁技术. 北京: 冶金工业出版社, 2006
    [4] Mo W, Deng G Z, Luo F C. Titanium Metallurgy. 2nd Ed. Beijing: Metallurgical Industry Press, 2007

    莫畏, 邓国珠, 罗方承. 钛冶金. 2版. 北京: 冶金工业出版社, 2007
    [5] Hu K J, Xi G, Yao J, et al. Status quo of domestic titanium slag production technology. World Nonferrous Met, 2007(5): 29 https://www.cnki.com.cn/Article/CJFDTOTAL-COLO200705010.htm

    胡克俊, 锡淦, 姚娟, 等. 我国钛渣生产技术研究现状. 世界有色金属, 2007(5): 29 https://www.cnki.com.cn/Article/CJFDTOTAL-COLO200705010.htm
    [6] Chen G, Chen J, Srinivasakannan C, et al. Application of response surface methodology for optimization of the synthesis of synthetic rutile from titania slag. Appl Surf Sci, 2012, 258(7): 3068 doi: 10.1016/j.apsusc.2011.11.039
    [7] Zou J X, Yang C, Peng F C. Domestic state and trend of production for titania powder. Rare Met Lett, 2007, 26(4): 7 doi: 10.3969/j.issn.1674-3962.2007.04.002

    邹建新, 杨成, 彭富昌. 我国钛白生产技术现状与发展趋势. 稀有金属快报, 2007, 26(4): 7 doi: 10.3969/j.issn.1674-3962.2007.04.002
    [8] Deng K, Tang Y, Sun Y G, et al. The production processes of titaniumdioxide produced by chlorination process and its technical and economic analysis. China Chlor-Alkali, 2012(1): 23 doi: 10.3969/j.issn.1009-1785.2012.01.010

    邓科, 唐勇, 孙永贵, 等. 氯化法钛白粉的生产工艺与技术经济分析. 中国氯碱, 2012(1): 23 doi: 10.3969/j.issn.1009-1785.2012.01.010
    [9] Tian F Z. A new process for the preparation of nanometer titanium dioxide by hydrochloric acid method using high titanium slag as raw material. Adv Mater Ind, 2007(2): 63 doi: 10.3969/j.issn.1008-892X.2007.02.015

    田福祯. 以高钛渣为原料的盐酸法—纳米二氧化钛制备新工艺. 新材料产业, 2007(2): 63 doi: 10.3969/j.issn.1008-892X.2007.02.015
    [10] Feng Y, Gu L T. Shallow talk of chlorination titanium dioxide and post treatment. Anhui Chem Ind, 2011, 37(1): 31 doi: 10.3969/j.issn.1008-553X.2011.01.006

    封燕, 谷林涛. 浅谈氯化法钛白及其后处理工艺. 安徽化工, 2011, 37(1): 31 doi: 10.3969/j.issn.1008-553X.2011.01.006
    [11] Liu Z Z. Present status of supply and demand of domestic titanium pigment and development prospect. China Chlor-Alkali, 2007(3): 1 doi: 10.3969/j.issn.1009-1785.2007.03.001

    刘自诊. 我国钛白粉产需现状与发展前景. 中国氯碱, 2007(3): 1 doi: 10.3969/j.issn.1009-1785.2007.03.001
    [12] Zhang F P. Study on Preparation of Titanium Dioxide by Leaching Acid-Soluble Titanium Residue with Waste Hydrochloric Acid[Dissertation]. Guiyang: Guizhou University, 2015

    张风平. 废盐酸浸出酸溶性钛渣制备钛白粉工艺研究[学位论文]. 贵阳: 贵州大学, 2015
    [13] Grzmil B U, Grela D, Kic B. Hydrolysis of titanium sulphate compounds. Chem Pap, 2008, 62(1): 18 doi: 10.2478/s11696-007-0074-8
    [14] Tian C X. Effects of hydrolysis parameters on TiO2 white pigment from low concentration industrial TiOSO4 solution via sulfate process. Adv Mater Res, 2013, 602-604: 1243 http://www.scientific.net/AMR.602-604.1243
    [15] Grzmi B, Grela D, Kic B, et al. The influence of admixtures on the course of hydrolysis of titanyl sulfate. Pol J Chem Technol, 2008, 10(3): 4 doi: 10.2478/v10026-008-0029-z
    [16] Denisova T A, Maksimova L G, Polyakov E V, et al. Metatitanic acid synthesis and properties. Russ J Inorg Chem, 2006, 51(5): 691 doi: 10.1134/S0036023606050019
    [17] Zhang T H, Piao L Y, Zhao S L, et al. Application of TiO2 with different structures in solara cells. Chin Phys B, 2012, 21(11): 518
    [18] Li D C, Zhou D L, Liu H, et al. Technical advances of titanium white production in China. Sichuan Nonferrous Met, 2005(2): 4 doi: 10.3969/j.issn.1006-4079.2005.02.002

    李大成, 周大利, 刘恒, 等. 我国钛白生产的技术进步. 四川有色金属, 2005(2): 4 doi: 10.3969/j.issn.1006-4079.2005.02.002
    [19] Przepiera A, Jabloński M. Thermal transformations of titanium slag of high titania content. J Therm Anal Calorim, 2003, 74(2): 631 doi: 10.1023/B:JTAN.0000005204.91583.ee
    [20] Taylor M L, Morris G E, Smart R S. Influence of aluminum doping on titania pigment structural and dispersion properties. J Colloid Interface Sci, 2003, 262(1): 81 doi: 10.1016/S0021-9797(03)00212-1
    [21] Gesenhues U. Calcination of metatitanic acid to titanium dioxide white pigments. Chem Eng Technol, 2001, 24(7): 685 doi: 10.1002/1521-4125(200107)24:7<685::AID-CEAT685>3.0.CO;2-1
    [22] Zhang Z T. Research on Surface Modification of Titanium Dioxide Coating[Dissertation]. Kunming: Yunnan University, 2013

    张智涛. 钛白粉表面包膜改性技术研究[学位论文]. 昆明: 云南大学, 2013
    [23] Zhou E, Chen S H, Yuan Z F, et al. Structure analysis and modeling on the oxidation reactor in the titanium white synthesis with chloride process. Titanium Ind Prog, 2004, 21(6): 35 doi: 10.3969/j.issn.1009-9964.2004.06.010

    周峨, 郑少华, 袁章福, 等. 氯化法钛白氧化反应器结构分析与模拟. 钛工业进展, 2004, 21(6): 35 doi: 10.3969/j.issn.1009-9964.2004.06.010
    [24] Zhao W A, Liu Z L, Bai C P, et al. Simulation experiment on gas current mixing in a titanium white reactor. Chem Metall, 1987, 8(1): 66 doi: 10.3321/j.issn:1009-606X.1987.01.009

    赵维安, 刘洲林, 白春沛, 等. 钛白反应器气流混合模化实验. 化工冶金, 1987, 8(1): 66 doi: 10.3321/j.issn:1009-606X.1987.01.009
    [25] Zhang S M. Cold analog experiment for chloride process TiO2 production. Paint Coat Ind, 2000, 30(5): 20 doi: 10.3969/j.issn.0253-4312.2000.05.008

    张曙明. 氯化法钛白冷模实验研究. 涂料工业, 2000, 30(5) : 20 doi: 10.3969/j.issn.0253-4312.2000.05.008
    [26] Lü Z Z, Li C Z, Cong D Z, et al. Study on jet mixing characters in the oxidation reactor for titanium dioxide powder production by chloride process. Chem Eng, 2001, 29(3): 25 doi: 10.3969/j.issn.1005-9954.2001.03.005

    吕志敏, 李春忠, 丛德滋, 等. 氯化法制备钛白氧化反应器内射流混合特性研究. 化学工程, 2001, 29(3): 25 doi: 10.3969/j.issn.1005-9954.2001.03.005
    [27] Cheng Y, Liu Z, Luo P C, et al. Gas cross-flow mixing in TiO2 oxidation reactor of chloride process. CIESC J, 2006, 57(12): 2840 doi: 10.3321/j.issn:0438-1157.2006.12.010

    程易, 刘喆, 骆培成, 等. 氯化法钛白氧化反应器气体错流混合. 化工学报, 2006, 57(12): 2840 doi: 10.3321/j.issn:0438-1157.2006.12.010
    [28] Liang X B, Wu P, Lü L, et al. Effect of preoxidation on hydrochloric acid leaching of Panzhihua ilmenite. Chin J Process Eng, 2010, 10(5): 939 https://www.cnki.com.cn/Article/CJFDTOTAL-HGYJ201005020.htm

    梁相博, 吴潘, 吕莉, 等. 氧化方式对盐酸浸出攀枝花钛铁矿的影响. 过程工程学报, 2010, 10(5): 939 https://www.cnki.com.cn/Article/CJFDTOTAL-HGYJ201005020.htm
    [29] Zhao W A. Experimental study on optimum condition of initial gases mixing in a tubular reactor. Chem Eng (China), 1991, 19(4): 31 https://www.cnki.com.cn/Article/CJFDTOTAL-IMIY199104003.htm

    赵维安. 管式反应器气相初始混合最佳条件的实验研究. 化学工程, 1991, 19(4): 31 https://www.cnki.com.cn/Article/CJFDTOTAL-IMIY199104003.htm
    [30] Xu H W, Zhang S. Numerical simulation of flow field in a non-deposite TiCl4-oxidizing reactor with gas film. Eng Chem Metall, 1988, 9(3): 1 doi: 10.3321/j.issn:1009-606X.1988.03.001

    许厚文, 张森. 气膜除疤氧化炉内流场的数值模拟. 化工冶金, 1988, 9(3): 1 doi: 10.3321/j.issn:1009-606X.1988.03.001
    [31] Jiang H B. Engineering Research on Preparation of Rutile Titanium Dioxide by Gas Phase Oxidation of Titanium Tetrachloride[Dissertation]. Shanghai: East China University of Science and Technology, 2000

    姜海波. 四氯化钛气相氧化制备金红石型钛白粉工程研究[学位论文]. 上海: 华东理工大学, 2000
    [32] Zhu Y H, Chen A P, Li C Z, et al. Mechanism of powder deposition on cool wall during the process of chemical synthesis of TiO2 in vapor phase. J East China Univ Sci Technol, 1999, 25(4): 382 https://www.cnki.com.cn/Article/CJFDTOTAL-HLDX904.013.htm

    朱以华, 陈爱平, 李春忠, 等. 化学气相合成TiO2过程中的冷壁凝结机理. 华东理工大学学报, 1999, 25(4): 382 https://www.cnki.com.cn/Article/CJFDTOTAL-HLDX904.013.htm
    [33] Verhulst D, Sabacky B, Spitler T, et al. The Altair TiO2 pigment process and its extension into the field of nanomaterials. CIM Bull, 2002, 1065(95): 89
    [34] Zhang X H, Xiao P A, Liu S H, et al. Study of sintering processes for powder injection molding of TiH2. Powder Metall Technol, 2012, 30(4): 293 doi: 10.3969/j.issn.1001-3784.2012.04.009

    张小虎, 肖平安, 刘素红, 等. TiH2粉末注射成形坯烧结工艺研究. 粉末冶金技术, 2012, 30(4): 293 doi: 10.3969/j.issn.1001-3784.2012.04.009
    [35] Zou J X, Yang C, Peng F C. Technical status of composite titanium dioxide and its trend. Light Met, 2008(8): 47 https://www.cnki.com.cn/Article/CJFDTOTAL-QJSS200808015.htm

    邹建新, 杨成, 彭富昌. 复合钛白的制备技术现状与趋势. 轻金属, 2008(8): 47 https://www.cnki.com.cn/Article/CJFDTOTAL-QJSS200808015.htm
  • 加载中
图(4)
计量
  • 文章访问数:  787
  • HTML全文浏览量:  54
  • PDF下载量:  49
  • 被引次数: 0
出版历程
  • 收稿日期:  2018-07-15
  • 刊出日期:  2019-04-27

目录

    /

    返回文章
    返回