Research progress on the effects of binder and powder characteristic on the feeding properties of metal injection molding

LUO Laima; RUAN Fangjie; YE Wei; HUANG Zhupin; ZAN Xiang; WU Yucheng

doi:10.19591/j.cnki.cn11-1974/tf.2023120002

Volume 43 Issue 1

Jan. 2025

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Powder Metallurgy Technology > 2025 > 43(1): 1-11. > DOI: 10.19591/j.cnki.cn11-1974/tf.2023120002

LUO Laima, RUAN Fangjie, YE Wei, HUANG Zhupin, ZAN Xiang, WU Yucheng. Research progress on the effects of binder and powder characteristic on the feeding properties of metal injection molding[J]. Powder Metallurgy Technology, 2025, 43(1): 1-11. DOI: 10.19591/j.cnki.cn11-1974/tf.2023120002

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Research progress on the effects of binder and powder characteristic on the feeding properties of metal injection molding

LUO Laima^{1, 2, 3, ,},
RUAN Fangjie¹,
YE Wei¹,
HUANG Zhupin¹,
ZAN Xiang^{1, 2, 3},
WU Yucheng^{1, 2, 3}

1.
School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009, China
2.
National-Local Joint Engineering Research Centre of Nonferrous Metals and Processing Technology, Hefei 230009, China
3.
Engineering Research Center of High Performance Copper Alloy Materials and Processing, Ministry of Education, Hefei 230009, China

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Corresponding author:
LUO Laima, E-mail: luolaima@126.com
Received Date: December 04, 2023
Accepted Date: December 04, 2023
Available Online: January 30, 2024

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Abstract

Abstract

In the metal injection molding process, the metal powders need to be fully mixed with the binders to get the feeds before injection, degreasing, and sintering. The powder characteristic and binders of the feeds are the core of the metal injection molding, which have the great impact on the rheological properties and powder loading capacity of the feeds, and then affect the injection, degreasing, and sintering. Based on the optimization of binder components, the metal powder modification, and the improvement of feeding performance, the effects of binder components, additives in binders, powder shape, powder particle size, and surface modification on the rheological properties and loading capacity of the feeds were described. The additives in binders were added to improve the feed performance, including plasticizers, stabilizers, and surfactants. The addition of additives, the optimization of particle size distribution and shape, and the surface modification of the powders could significantly improve the rheological properties of the feeds, such as feed viscosity, rheological parameters, and the critical loading capacity of the powders.
- metal injection molding,
- binders,
- surface modification,
- rheological properties,
- powder loading capacity

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References

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Research progress on the effects of binder and powder characteristic on the feeding properties of metal injection molding

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