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射频等离子体和热处理制备球形WC–Co粉末

Fabrication of spherical WC–Co powders by radio frequency plasma and heat treatment

  • 摘要: 以喷雾造粒WC–30Co粉末为原料,采用射频等离子体和后续热处理制备3D打印用球形WC–Co粉末,研究射频等离子体球化和热处理对粉末特性的影响。结果表明,射频等离子体球化效果显著,喷雾造粒粉末的球化率可达100%。球化后的粉末表面光滑、结构致密,存在一定数量表面粗糙的“费列罗”颗粒。射频等离子体处理使粉末的松装密度和流动性显著提高,同时导致WC严重分解和Co蒸发损失,球化粉末中含有大量C、W2C和Co3W3C等有害相,Co质量分数降低至25.80%。后续热处理可很好地对球化粉末进行物相和成分调控。经900 ℃热处理后,粉末的物相组成重新转变为WC和Co,游离碳含量控制在合理的水平,并且粉末依然保持良好的球形度,具有较好的松装密度和流动性,可以满足3D打印对原材料的要求。

     

    Abstract: Spherical WC–Co powders used for the 3D printing were successful prepared by the radio frequency (RF) plasma and the subsequent heat treatment, using the granulated WC–30Co powders prepared by spray drying method as the raw materials. The effects of RF plasma spheroidization and heat treatment on the powder properties were studied. The results show that, the RF plasma has the remarkable spheroidization effect, and the spheroidization rate of the spray granulation powders can reach 100%. The spheroidized powders show the smooth surface and compact structure, containing a certain number of "Ferrero" particles with the rough surface. The RF plasma treatment can significantly improve the apparent density and flowability of the powders, and causes the serious decomposition of WC and the evaporation loss of Co. There are many harmful phases such as C, W2C, and Co3W3C in the spheroidized powders, and the mass fraction of Co is reduced to 25.80%. The subsequent heat treatment can well control the phase and composition of the spheroidized powders. After the heat treatment at 900 ℃, the phase composition of the WC–Co powders is transformed into WC and Co, and the free carbon content is controlled at a reasonable level. Moreover, the heat-treated powders still maintain the good sphericity, apparent density, and flowability, which are suitable for the 3D printing as the raw materials.

     

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