AdvancedSearch
CHEN Lijia, CHEN Haibin. Preparation of Ni coatings on zirconia balls by mechanical coating technology[J]. Powder Metallurgy Technology, 2023, 41(2): 181-186. DOI: 10.19591/j.cnki.cn11-1974/tf.2020040003
Citation: CHEN Lijia, CHEN Haibin. Preparation of Ni coatings on zirconia balls by mechanical coating technology[J]. Powder Metallurgy Technology, 2023, 41(2): 181-186. DOI: 10.19591/j.cnki.cn11-1974/tf.2020040003

Preparation of Ni coatings on zirconia balls by mechanical coating technology

More Information
  • Corresponding author:

    CHEN Lijia, E-mail: chenlj67@163.com

  • Received Date: May 18, 2021
  • Available Online: March 29, 2023
  • To investigate the influence of rotation speed and milling time on the formation of nickel (Ni) coatings prepared by mechanical coating technique (MCT), the Ni metal powders and the zirconia (ZrO2) ceramic balls were used as the coating materials and the substrates to fabricate the Ni coatings. The thickness of the coatings was characterized by the weight increase of the ZrO2 balls after the coating operation, and the microstructure and composition of the coatings were analyzed by scanning electron microscope (SEM) and X-ray diffraction (XRD). In the results, with the increase of rotational speed, the coatings thickness increases at the initial stage of ball milling and decreases at the later stage. The coatings thickness reaches the maximum (20 μm) when the rotation speed is 240 r∙min‒1 for 15 h. The formation of Ni coatings consists of two stages as thickening and thinning, which is affected by the rotation speed. The higher rotation speed is favor of the coatings formation and improves the processing efficiency, while the excessively speed will accelerate the coatings to peel off from the substrate, which is unfavorable to the formation of the coatings.

  • [1]
    Farahbakhsh I, Zakeri A, Manikandan P, et al. Effect of mechanical alloying parameters on the formation of Ni–Cu solid solution coating on the Ni balls. Jpn J Appl Phys, 2011, 50(1S2): 01BE06 DOI: 10.1143/JJAP.50.01BJ06
    [2]
    陈立甲, 查五生, 吴开霞, 等. 机械球磨方法在表面薄膜涂层制备中的应用. 粉末冶金技术, 2014, 32(1): 64 DOI: 10.3969/j.issn.1001-3784.2014.01.012

    Chen L J, Zha W S, Wu K X, et al. Application of mechanical milling in fabrication of surface coatings. Powder Metall Technol, 2014, 32(1): 64 DOI: 10.3969/j.issn.1001-3784.2014.01.012
    [3]
    张桂银, 查五生, 陈秀丽, 等. 机械球磨技术在材料制备中的应用. 粉末冶金技术, 2018, 36(4): 315 DOI: 10.19591/j.cnki.cn11-1974/tf.2018.04.013

    Zhang G Y, Zha W S, Chen X L, et al. Application of mechanical ball-milling technology in material preparation. Powder Metall Technol, 2018, 36(4): 315 DOI: 10.19591/j.cnki.cn11-1974/tf.2018.04.013
    [4]
    齐宝森, 王志, 徐英, 等. 机械合金化制备磨球表面铬铝合金涂层. 金属热处理, 2005, 30(4): 59 DOI: 10.3969/j.issn.0254-6051.2005.04.018

    Qi B S, Wang Z, Xu Y, et al. The Cr‒Al alloy coating on grinding balls surface by mechanical alloying. Heat Treat Met, 2005, 30(4): 59 DOI: 10.3969/j.issn.0254-6051.2005.04.018
    [5]
    Farahbakhsh I, Zakeri A, Manikandan P, et al. Evaluation of nanostructured coating layers formed on Ni balls during mechanical alloying of Cu powder. Appl Surf Sci, 2011, 257(7): 2830 DOI: 10.1016/j.apsusc.2010.10.071
    [6]
    段翠媛. 机械合金化制备高氮不锈钢及高氮不锈钢涂层的研究[学位论文]. 南京: 南京航空航天大学, 2016

    Duan C Y. Investigation on Preparation of High Nitrogen Stainless Steels and High Stainless Steel Coatings by Mechanical Alloying [Dissertation]. Nanjing: Nanjing University of Aeronautics and Astronautics, 2016
    [7]
    Yoshida H, Lu Y, Nakayama H, et al. Fabrication of TiO2 film by mechanical coating technique and its photocatalytic activity. J Alloys Compd, 2009, 475(1): 383
    [8]
    Lu Y, Hao L, Toh K, et al. Fabrication of TiO2/Cu composite photocatalyst thin film by 2-step mechanical coating technique and its photocatalytic activity. Adv Mater Res, 2012, 415: 1942
    [9]
    Lu Y, Guan S J, Hao L, et al. Review on the photocatalyst coatings of TiO2: Fabrication by mechanical coating technique and its application. Coatings, 2015, 5(3): 425 DOI: 10.3390/coatings5030425
    [10]
    Hao L, Lu Y, Asanuma H, et al. The influence of the processing parameters on the formation of iron thin films on alumina balls by mechanical coating technique. J Mater Process Technol, 2012, 212(5): 1169 DOI: 10.1016/j.jmatprotec.2012.01.001
    [11]
    Hao L, Lu Y, Sato H, et al. Fabrication of zinc coatings on alumina balls from zinc powder by mechanical coating technique and the process analysis. Powder Technol, 2012, 228: 377 DOI: 10.1016/j.powtec.2012.05.056
    [12]
    刘艳花, 叶姣凤, 张红霞, 等. Ni改性TiO2光催化性能研究进展. 中国资源综合利用, 2012, 30(10): 40 DOI: 10.3969/j.issn.1008-9500.2012.10.022

    Liu Y H, Ye J F, Zhang H X, et al. Research progress on photocatalytic performance of TiO2 modified by nickel. China Resour Compr Util, 2012, 30(10): 40 DOI: 10.3969/j.issn.1008-9500.2012.10.022
    [13]
    李大玉, 张文韬, 张超. 不同种类金属掺杂改性TiO2材料光催化性能的研究进展. 材料导报, 2019, 33(23): 3900 DOI: 10.11896/cldb.19020021

    Li D Y, Zhang W T, Zhang C. Research progress in improving the photocatalytic properties of TiO2 materials by doping with different metals. Mater Rep, 2019, 33(23): 3900 DOI: 10.11896/cldb.19020021
    [14]
    Suryanarayana C. Mechanical alloying and milling. Prog Mater Sci, 2001, 46(1): 1
    [15]
    Hao L, Lu Y, Sato H, et al. Influence of metal properties on the formation and evolution of metal coatings during mechanical coating. Metall Mater Trans A, 2013, 44A(6): 2717
    [16]
    吴开霞, 查五生, 唐鑫鑫, 等. 氧化锆球体表面机械球磨涂覆钛涂层工艺研究. 粉末冶金技术, 2019, 37(6): 444 DOI: 10.19591/j.cnki.cn11-1974/tf.2019.06.007

    Wu K X, Zha W S, Tang X X, et al. Study on the preparation process of Ti coatings on ZrO2 balls by mechanical milling coating technology. Powder Metall Technol, 2019, 37(6): 444 DOI: 10.19591/j.cnki.cn11-1974/tf.2019.06.007
    [17]
    王磊, 侯利锋, 卫英慧, 等. 纯铜在表面机械研磨辅助下形成铝合金层的研究. 热加工工艺, 2013, 42(24): 161

    Wang L, Hou L F, Wei Y H, et al. Investigation on Al alloy layer formation of pure copper surface subjected to surface mechanical attrition treatment. Hot Working Technol, 2013, 42(24): 161
  • Related Articles

    [1]GAO Jiaojiao, PING Ping, LIU Jiabao, SONG Jinpeng. Effect of Re content on microstructure and mechanical properties of TiCN–WC–HfN ceramics[J]. Powder Metallurgy Technology, 2024, 42(1): 53-58. DOI: 10.19591/j.cnki.cn11-1974/tf.2023040001
    [2]LONG Hangfei, YE Jinwen, CAO Zhinan. Effect of (Cr,La)2(C,N) addition on the structure and properties of Ti(C,N)-based cermets[J]. Powder Metallurgy Technology, 2024, 42(1): 45-52. DOI: 10.19591/j.cnki.cn11-1974/tf.2021100002
    [3]The Effect of Sintering Temperature on the Microstructure and Mechanical Properties of β-Sialon Ceramics with Y2O3-Al2O3-ZrO2 Composite Sintering Additive[J]. Powder Metallurgy Technology. DOI: 10.19591/j.cnki.cn11-1974/tf.2024110008
    [4]Effect of layer thickness ratio on microstructure and mechanical propertiees of TiC-WC/TiC-TiN laminated ceramics[J]. Powder Metallurgy Technology. DOI: 10.19591/j.cnki.cn11-1974/tf.2024010012
    [5]HAN Guoqiang, WANG Weiwei, LI Xiaoyan. Effect of powder sintering on microstructure and mechanical properties of magnesium‒scandium alloys[J]. Powder Metallurgy Technology, 2023, 41(6): 548-553. DOI: 10.19591/j.cnki.cn11-1974/tf.2020070005
    [6]LI Xing-yu, ZHANG Lin, QIN Ming-li, WEI Zi-chen, QUE Zhong-you, QU Xuan-hui. Effect of jet milling processing on microstructure and mechanical properties of the sintered tungsten powders[J]. Powder Metallurgy Technology, 2021, 39(3): 251-257. DOI: 10.19591/j.cnki.cn11-1974/tf.2021030003
    [7]NI Feng, SUN Gao-ang, LI Wu-hui, FU Li-hua, LI Ling, MENG Yun-na, FAN Ya-li. Effects of sintering temperature on microstructures and properties of Cu-C-SnO2 porous materials[J]. Powder Metallurgy Technology, 2020, 38(6): 436-442. DOI: 10.19591/j.cnki.cn11-1974/tf.2019070008
    [8]SONG Jin-peng, YU Cheng-gong, GAO Jiao-jiao, LÜ Ming. Effect of WC content on the microstructure and mechanical properties of TiCN-HfN cermet tool materials[J]. Powder Metallurgy Technology, 2020, 38(4): 243-248. DOI: 10.19591/j.cnki.cn11-1974/tf.2020030004
    [9]ZHANG Cheng-gong, FAN Jing-lian, CHENG Hui-chao. Effects of W content by mass on the microstructure and mechanical properties of Mo-W alloy[J]. Powder Metallurgy Technology, 2020, 38(1): 18-24. DOI: 10.19591/j.cnki.cn11-1974/tf.2020.01.003
    [10]XIE Jun-cai, SONG Jin-peng, GAO Jiao-jiao, CAO Lei. Effects of HfN content on microstructure and mechanical properties of ZrB2-HfN ceramic materials[J]. Powder Metallurgy Technology, 2019, 37(6): 416-421. DOI: 10.19591/j.cnki.cn11-1974/tf.2019.06.003

Catalog

    Article Metrics

    Article views (252) PDF downloads (51) Cited by()
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return